Open Gear Lubricant

 

Grinding, pulverizing, breaking – open gears can take a beating 

Pyroshield® Syn Heavy & Extra Heavy Open Gear Oil -LE9000, LE9011

Typical Applications:  Industries where large open gears are in service, including - Coal-fired power generation - Mining (iron, copper and other minerals) - Sugar beet processing - Cement - Ceramics - Paint - Glass and sand

Pyroshield Syn Hvy & XHvy Open Gear Lubricants are heavy-duty synthetic fluids designed to provide outstanding protection for high-load, heavy-shock applications, such as large shrouded open gears used in the mining, mineral processing and cement industries. Pyroshield Syn Open Gear Lubricants are non-asphaltic and environmentally friendly, containing no heavy metals. Each lubricant features a synergistic mix of Almasol®, LE’s exclusive wear-reducing additive, and a unique combination of extreme pressure additives.

Beneficial Qualitites

  • Increases uptime

  • Lengthens gear life

  • Lowers lubricant consumption

  • Reduces maintenance

Superior Gear Protection

  • Exhibits exceptionally high film strength, helpful for withstanding high-load, heavy-shock applications

  • Carries Timken OK load of 95-lb

  • Achieves 14th stage pass in FZG gear test

  • Creates a film on metal surfaces, preventing destructive metal-to-metal contact

  • Reduces gear temperatures by 5-15%

  • Clings tenaciously to metal surfaces, without accumulating

Environmentally Friendly

  • Contains no lead or heavy metals

  • Can be disposed of like any other nonhazardous petroleum oil

Easy To Use

  • Appears translucent in use, facilitating visual inspection of open gears

  • Does not require equipment to be shut down during conversion from old lubricant to new

  • Can be applied manually or through automatic spray systems

  • Eliminates cleanup-related downtime

Cost Effective

  • Performs better and lasts longer than competitive lubricants

  • Ensures trouble-free operation, fewer failures and less downtime

  • Reduces maintenance costs for repairs, parts and labor

  • Reduces lubricant consumption by up to 80%

  • Reduces energy consumption

Pyroshield® Syn Open Gear Grease - LE5180, LE5182, LE5100 (Aerosol)

Typical Applications:  Various applications in the mining and mineral processing industry - Open gears and slides - Ball mill open gears - Kiln open gears - Bar screens - Dipper sticks - Circle rails

Pyroshield Syn Open Gear Grease is a heavy-duty synthetic lubricant developed for large unshrouded open gears in the mining, mineral processing and cement industries, and for other severe service applications that require a lubricant with superior wear protection, exceptional load-carrying ability, outstanding tackiness and ease of application at various temperatures. It also works well for applications in which gears experience high point-of-contact temperatures of 327ºC (620ºF) and above.

A product of advanced lubricant technology providing boundary lubrication, unmatched performance and versatility, Pyroshield Syn Open Gear Grease is formulated with high-viscosity 100 percent synthetic base oil, a non-melting thickening system and LE’s proprietary heat stable additives. It contains a synergistic mix of Almasol®, LE’s exclusive wear-reducing additive, and a unique combination of extreme pressure additives.

Beneficial Qualities 

  • Increases uptime

  • Lengthens equipment life

  • Lowers lubricant consumption

  • Reduces maintenance

Superior Performance

  • Outperforms similar products in wear protection and load-carrying ability

  • Carries 90-lb Timken OK load

  • Resists shock loading

  • Provides excellent oxidation resistance and rust protection

  • Reduces noise in large open gears

Outstanding Tackiness

  • Clings tenaciously to surfaces

  • Resists removal by water, heat and other severe conditions

Wide Temperature Range

  • Does not thin or run at high temperatures

  • Has no dropping point (will not melt)

  • 5180 remains pumpable at low temperatures

Versatility

  • Works for open gears and heavily loaded sliding applications

  • Comes in grades 0 and 2 to meet the needs of manual and automatic systems

  • Also available in aerosol

Almasol® Syntemp Grease - LE9901

Typical Applications:  Open Gears - Low Speed Plain - Bearings - Cables - Chains - Sliding Surfaces

LE’s ALMASOL® Syntemp Lubricant is a high temperature extreme pressure (EP) lubricant made from a very heavy synthetic fluid and non-melting base. It is specially formulated to provide exceptional protection at temperatures at which petroleum oils would completely oxidize (or carbonize).

ALMASOL® Syntemp Lubricant is excellent for use on large open gears exposed to very high temperatures. It is also recommended for use on kiln girth gears, large industrial gearing, oven chains, sliding surfaces, large slow moving (friction) bearings and similar applications.

Contains ALMASOL®, LE’s exclusive wear-reducing additive, which protects against metal-to-metal contact and also serves to reduce friction and heat. ALMASOL® Syntemp Lubricant has exceptional water resistance and thus, remains unaffected by boiling water and steam. It also contains special rust inhibitors that prevent rust and corrosion.

User Benefits

Has high oxidation resistance

  • Even at extreme temperatures 9901 Almasol Syntemp Lubricant will not leave undesirable oxidation products such as varnish or gum.

High load carrying capacity

  • Ensures protection from wear even under the heaviest of loads. This high film strength of this product serves to cushion gear teeth when heavy or shock loads are encountered

Non-melting

  • Is formulated with a non-melting thickener, which ensures that the lubricant will not liquefy and run out of bearings or run off gears, cables or chains.

Reduced equipment failures due to superior wear and corrosion protection.

Elimination of deposit build-up; does not form carbon or varnish deposits.

Less lubricant is needed due to superior oxidation resistance.

Recommendations

Use where an extremely high temperature, synthetic lubricant is required. This lubricant is typically designed for large bearings operating at very slow speeds.

Beneficial Qualitites

Long lasting under high temperatures; much longer than ordinary lubricants.

  • Very sticky and adherent to metal.

  • Protects against rust and corrosion.

  • Excellent mechanical stability.

  • EP (Extreme Pressure) characteristics.

  • Remains plastic down to 0ºF. (-18ºC.).

  • Highly water resistant. Resists boiling water or high temperature steam.

  • Passes ASTM D4049 water spray-off test — less than 5.0% spray-off.

  • Timken OK load of 45 lbs.

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